Cable Assembly

Thanks to our deep industry knowledge and vast experience, we can support customers in producing a range of complex and specific cable assembly applications.

Custom cable assemblies created specifically for the application are a valuable solution for OEMs across a range of different sectors such as Industrial, Medical, Automotive, Marine and Security.

We provide a complete cable assembly service — from design, drawing and prototyping through to full production volume.

With 25 years’ experience in electronics contract manufacturing, we have considerable knowledge across a wide range of connectors, cables and terminating equipment from all the major suppliers — such as TE Connectivity, Molex, Amphenol, JST, Alpha Wire, LAPP and Brady.

From our dedicated cable assembly facilities in the UK and Romania, we can fulfil production requirements for any cable assemblies and for any volume requirements.

Whether you are looking to be more competitive in your market or respond to short-term fluctuations in demand, we can help.

Our most popular cable assembly services include:
  • Cutting and preparing wires. Our fully automatic Komax 255 and wire processing machines cut, strip, tin dip and crimp single or multi-core wires.

  • Crimped cable assemblies. We hold a vast range of automatic connector and crimp tooling for all major manufacturers including TE Connectivity, Molex, Amphenol, JST, ITT Cannon, DEUTSCH and Hirose.

  • Cable looms and harness assembly. Applications range from simple panel wiring to complex interconnect harnesses for a wide range of industries including the Industrial, Automotive, Medical and Marine sectors.

Maintaining standards

State-of-the-art preparation equipment and highly experienced staff are at the heart of our cable assembly operations. We are continuously working to industry best practices, including IPC/WHMA-A-620 Class 3 Standard, and seeking to push technology forward to improve upon our stringent quality benchmarks.

Our fully automatic Komax 255 and wire processing machines incorporate digital crimp height and crimp force analysis at every termination, ensuring high-quality assemblies every time. These advanced machines are supported by a wide range of modern semi-automatic wire preparation, crimping and marking equipment — which is used for lower volume, more bespoke cable assemblies.

To discuss your business’ needs, please get in touch with our friendly customer service team, who will be happy to talk through your requirements.

Why Swan EMS?

We’re experts in Cable Assembly across our six dedicated facilities in Basingstoke, Abertillery, Netherlands, as well as our three in Romania.

The unique combination of our friendly customer service team, state of the art machinery and experienced electronics manufacturing staff means that we can deliver your project to an exceptional standard.

From simple projects of high volume to complex projects of lower volume, we manufacture to your needs. What’s more, we’re with you every step of the way to produce your end product which meets your exact requirements.

Want to discover more about our electronics manufacturing services and how we can help with your next project?

Get in touch today